PREDICT. PREVENT. PERFORM.
Reliability that
drives results.
Predictive maintenance, condition monitoring, diagnostics, and training, all working together to maximize uptime and extend equipment life.
2012
Founded In Texas
ISO 18436-2
Certified Training
1.5+ M
Downtown Hours Prevented
98%
Customer Retention
24/7
Support When You Need It
See Upcoming Shows
We Are Attending
HOW WE HELP
Reduce downtime.
Protect production.
Improve Reliability.
We partner with industrial plants to identify problems before they happen, optimize maintenance programs, and build confident, capable teams.
- Data-driven diagnostics
- Early fault detection
- Targetted solutions
- Measurable results
DOWNTIME REDUCTION
-47%
Average client reduciton
ASSET RELIABILITY
+35%
Increase in MTBF
MAINTENANCE COSTS
-22%
Average cost savings
TOOLS
Find the right solution.
TRAINING
Never Stop Learning.
Practical, hands-on training designed to build skills and elevate performance.
- ISO 18436-2-certified courses
- Expert instructors
- Hans-on labs
Upcoming Courses
OUR SERVICES
End-to-end reliability solutions.
OUR PROCESS
A proven approach to reliability.
1. ASSESS
Understand your assets, processes, and pain points.
2. DIAGNOSE
Collect info, analyze, and identify root causes.
3. IMPLEMENT
Apply targeted solutions and optimize maintenance.
4. TRAIN
Build internal capability and sustain performance.
FAQs
Answers to common questions.
Failure Prevention Associates helps industrial facilities prevent equipment failures, reduce unplanned downtime, and improve asset reliability through equipment diagnostics, condition monitoring, reliability optimization, field services, training, and advanced maintenance technologies.
Predictive maintenance uses condition-monitoring technologies to identify developing equipment problems before they become failures. By detecting issues early, maintenance teams can plan repairs, reduce emergency work, minimize unexpected downtime, and extend the life of critical assets.
FPA provides expertise in vibration analysis, thermal imaging and infrared thermography, ultrasound detection, electric motor testing, oil analysis, field balancing, laser alignment, and other reliability-centered maintenance technologies.
Yes. FPA can evaluate your existing maintenance and reliability program, identify gaps, help select and implement the right technologies, train your personnel, and provide ongoing mentoring so your organization can develop sustainable condition-monitoring capabilities in-house.
Yes. FPA can assist with an individual equipment or reliability problem as well as provide ongoing condition monitoring, proactive reliability programs, technical training, field services, and broader reliability improvement initiatives.
Vibration analysis is a condition-based diagnostic technique that measures and analyzes vibration patterns in rotating machinery. Changes in vibration can reveal developing mechanical problems before they cause significant equipment damage or unplanned downtime.
Vibration analysis can identify conditions such as imbalance, misalignment, bearing faults, looseness, gear problems, resonance, and faults affecting motors, pumps, compressors, fans, generators, and other rotating equipment.
Vibration analysis allows maintenance teams to identify developing faults while equipment is still operating. This gives facilities time to investigate the problem, determine its severity, plan corrective maintenance, and repair the equipment before the condition develops into a costly failure.
The appropriate monitoring frequency depends on the equipment’s criticality, operating conditions, failure history, and reliability objectives. FPA can provide monthly vibration routes, more frequent monitoring of critical equipment, and targeted troubleshooting when abnormal vibration or recurring equipment problems occur.
Yes. Vibration testing during equipment commissioning can establish baseline machine-condition data and help identify problems such as imbalance, misalignment, resonance, installation issues, or excessive vibration before newly installed rotating equipment is placed into full service.
Thermal imaging uses infrared technology to identify temperature differences that may indicate developing electrical, mechanical, or process problems. It allows technicians to locate abnormal heat patterns that may otherwise remain invisible during a conventional inspection.
Infrared thermography can help identify overheating electrical components, overloaded circuits, poor electrical connections, abnormal mechanical heating, insulation problems, hot spots, and other temperature-related conditions that may indicate developing equipment problems.
Thermal inspections can identify abnormal heat conditions before they develop into equipment failures. Maintenance teams can then investigate and correct the problem during planned maintenance rather than reacting to an unexpected outage or catastrophic failure.
One of the major advantages of infrared thermography is the ability to evaluate temperature conditions while many electrical and mechanical systems are operating. This allows technicians to identify abnormalities under actual operating loads without relying solely on a shutdown inspection.
Yes. FPA provides professional thermography and thermal imaging services as well as training designed to teach maintenance, reliability, engineering, and technical personnel how to properly use infrared cameras, perform thermal surveys, analyze thermal images, and document their findings.
FPA provides technical training in vibration analysis, thermal imaging, ultrasound detection, field balancing, laser alignment, and other condition monitoring and reliability disciplines. Training emphasizes practical skills that technicians can apply directly to industrial equipment.
Yes. FPA provides Category I and Category II vibration analysis training aligned with ISO 18436-2 requirements. The courses combine vibration theory, machinery fault diagnosis, data collection, analysis, case studies, and hands-on exercises.
No prior vibration analysis experience is required for FPA’s Category I vibration analysis course. A working knowledge of mechanical equipment is recommended, making the program well suited for maintenance technicians, engineers, reliability professionals, and personnel beginning work in condition monitoring.
FPA emphasizes practical, hands-on training rather than classroom theory alone. Students learn how to collect and interpret condition-monitoring data, recognize equipment faults, use diagnostic tools, and apply what they learn to real-world maintenance and reliability situations.
Yes. FPA can work with organizations to develop training and implementation support around their equipment, technologies, personnel, and reliability objectives. This can help close specific technical skill gaps and give maintenance teams practical knowledge they can apply in their own facility.
FPA provides vibration analysis, thermography, electric motor evaluation, ultrasound detection, oil analysis, reliability-centered maintenance support, field balancing, laser shaft alignment, equipment commissioning support, and broader reliability optimization services.
Yes. FPA technicians can work on-site to inspect and evaluate critical equipment, perform condition monitoring, troubleshoot machinery problems, provide precision maintenance services, assist with equipment setup, and support proactive maintenance and reliability programs.
Field balancing corrects excessive imbalance in rotating equipment while the equipment is installed in the field. Proper balancing can reduce vibration, decrease stress on bearings and other components, improve equipment performance, and help prevent premature mechanical failures.
Proper shaft alignment reduces unnecessary forces, vibration, friction, and wear on bearings, seals, couplings, and other rotating components. Precision laser alignment can improve equipment reliability, reduce energy losses, extend component life, and decrease the likelihood of premature failure.
Yes. FPA can provide ongoing condition-monitoring support when a facility does not want to operate the entire program internally. FPA technicians can collect equipment data, analyze machine condition, report findings, identify developing problems, and provide actionable recommendations to support maintenance planning.
